Corian is actually the name of a synthetic resin by Dupont that is used for kitchen counter-tops and other fixtures. Another use for Corian is as cutting boards. So once upon a time, I thought to use it as an engraving surface although I was not surely the first.
Corian scraps are easily acquired through EBay and other online outlets, as well as any kitchen/bathroom counter manufacturer or kitchen remodeler in your area. If lucky, a kitchen depot place will let you rummage through their discards and you can get this marvel substance for free. Even when purchased online it is not very expensive, especially when compared with traditional end-grain wood engraving blocks, and especially for larger blocks.
|Seeds are sown...|
engraving on Corian
Also example of heavily textured
Cutting and Working Corian
Amazingly, Corian is very easy to cut with a proper saw blade and will easily cut even by hand with a diamond or carbide blade. I prefer carbide blades on my jigsaw although for many cuts a circular saw or even table saw may be appropriate. The cuts are clean without chipping with a sharp blade and some patience, let the blade do the work rather than pushing it.
|Crossing Paths, a large engraving on Corian|
Preparing Corian blocks
Little is needed to get Corian ready to engrave. I like to give the surface a careful look because any tiny scratch will show on delicate prints. The surface can almost always use a bit of degreasing, like etching plates, because they come with a slightly waxy feel so that they will repel substances in kitchen use.
I usually degrease with kitchen detergent and a soft plastic bristle brush. Then it will accept a drawing or transfer. Cleaning the blocks is very easy, I clean by printing and they give up the ink so easily that very little else is needed. I usually wipe with a dry shop towel and sometimes give it a last cleaning with alcohol.
Transfer or drawing
I have successfully transferred inkjet drawings onto the surface with various methods, my favorite is "Studio Paper" from McClain's (imcclains.com). Unfortunately, most Corian scraps are colored to resemble granite or other surfaces and sometimes heavily so. The upshot is that a generous going-over with magic marker is almost always necessary. The drawing with marker will eventually wear off after a few proofings and cleanings so be aware of that.
Advantage of drawing with marker is that the blocks don't need hardly any preparation at all. Just reverse your reference drawing and copy onto block.
Detail! oh my...
|Datura, on end-grain lemon wood block|
The main advantage of Corian is the amazing detail that is possible. I engrave mostly with standard wood engraving tools and only need to hone them slightly during work. Perhaps the biggest advantage of Corian is that it will accept limitless rotary tool marks without chipping, breaking down or disintegrating as sometimes wood and Resingrave are prone to do.
The tiniest details are possible so Corian has become my favorite surface for smaller works. A vast landscape on a tiny block has a wonderful miniature masterpiece feel to it. Don't forget to get good magnifying equipment and good light. I use a combination magnifier/lamp which makes working detail very easy.
Printing is much easier than with wood as there is no absorbance of ink into the block. Very little ink is needed and spread very well but in a thin layer. When Corian meets paper nearly all the ink gets transferred with not so much pressure so printing smaller works by hand is fast work.
|The latest, still drying on the rack|
Not too far to walk, size is 10 x 15 inches
block slightly smaller
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